Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine

Product Details
Customization: Available
Type: High Frequency Brazing Machine
Device Name: Induction Brazing Machine with High-Frequency Tech
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  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
  • Induction Brazing Machine with High-Frequency Technology/Automation Brazing Machine
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  • Overview
  • Product Description
  • Product features
  • Product Parameters
  • FAQ
  • Company Profile
Overview

Basic Info.

Model NO.
HJ-QHJ4046
Model
Hj-Qhj4046
Metal Connection
by High-Frequency Indu
Working Power Supply
Three-Phase 380V50Hz/60Hz
Oscillation Frequency
30-80kHz
Heating Time
1-99s (Automatic)
Transport Package
Plywood
Specification
The size can be customized
Trademark
HJ
Origin
China
Production Capacity
10 Sets Per Month

Product Description

Induction Brazing Machine with High-Frequency Technology
 
Product Description

High-frequency induction brazing machine is a device that performs brazing using the principle of high-frequency electromagnetic induction. It generates a high-frequency alternating magnetic field that induces eddy currents in the metal workpiece, quickly heating it to the brazing temperature. It has the characteristics of fast heating, precise control, local heating, and wide application range. It can be used for welding various metal materials, improving production efficiency, and ensuring welding quality.
 
Product features

Metal connection: By high-frequency induction heating, the brazing material is melted and flows into the connection area to achieve a reliable connection between the metals.

Improve welding quality: Precise temperature control and rapid heating can reduce weld defects, and increase the strength and sealing of the welding joint.

Suitability for complex structures: For workpieces with complex shapes, high-frequency induction brazing machines can achieve local heating, avoiding deformation problems that may be caused by overall heating.

Increase production efficiency: Rapid heating and automated operation can greatly increase production speed and reduce production costs.
Weldable for multiple materials: It has a wide range of applications and can weld different types of metals, including non-ferrous metals and alloy steels.

Surface treatment of welded parts: During the brazing process, it can simultaneously complete the decontamination and derusting of the surface of the welded parts, and improve the surface quality of the welded parts.

Metal modification: High-frequency induction heating can change the microstructure and properties of the metal, achieving heat treatment or surface hardening of the metal.

Maintenance and repair: Used for the maintenance and repair of components, such as welding broken metal components or filling worn areas.

 
Product Parameters
Metal Connection by High-Frequency Indu
Working power supply Three-phase 380V50HZ/60HZ
Oscillation frequency 30-80KHZ
Heating time 1-99S (automatic)
Cooling method Water cooling
Output current 200A-1200A
Cooling water requirement 0.08-0.16Apa7.6/min
Warranty period one year
 
FAQ

Induction brazing machines with high-frequency technology are specialized tools used in various industries for joining metals together. The process utilizes electromagnetic induction to heat metal parts, causing a filler material to melt and flow between the closely fitted parts to create a strong joint. The use of high-frequency technology allows for precise and efficient heating, making it ideal for applications requiring localized heating without affecting surrounding materials. Here are some common questions and answers about these machines:

1. What is an Induction Brazing Machine with High-Frequency Technology?
An induction brazing machine with high-frequency technology uses electromagnetic induction to heat metal parts for brazing. High-frequency currents generate a magnetic field that induces eddy currents in the metal parts, producing heat. This process is highly efficient and provides controlled heating, allowing for precise brazing of components without damaging adjacent areas.

2. How does induction brazing work?
Induction brazing involves placing the metal parts to be joined within an induction coil. When a high-frequency alternating current is passed through the coil, it creates a magnetic field around the parts. The magnetic field induces eddy currents in the conductive materials, generating heat due to electrical resistance. The heat causes a filler material (brazing alloy) to melt and flow into the joint, bonding the metal parts together as it cools and solidifies.

3. What are the advantages of using high-frequency induction brazing machines?
Precision Heating: The high-frequency induction provides localized heating, reducing the risk of damage to surrounding components or materials.
Speed: High-frequency induction heats the materials quickly, significantly reducing processing time compared to traditional methods.
Efficiency: Induction brazing is energy-efficient as it directly heats only the area of interest.
Clean Process: It is a contactless and flameless process, resulting in a clean work environment without contamination from external sources.
Repeatability: The process can be easily controlled and repeated with consistent results, which is crucial in mass production settings.

4. What applications are ideal for high-frequency induction brazing?
High-frequency induction brazing is used in various industries, including automotive, electronics, HVAC, and aerospace. Typical applications include:

Joining copper tubes in refrigeration and HVAC systems.
Assembling electrical components such as connectors and switches.
Automotive parts manufacturing, including transmission components and fuel injectors.
Aerospace components that require high precision and strength.

5. What types of materials can be brazed with high-frequency induction brazing machines?
Induction brazing is suitable for a wide range of materials, including:

Copper and its alloys
Aluminum and its alloys
Stainless steel
Brass
Nickel alloys
Titanium (with appropriate filler materials)

6. What safety measures should be taken when using induction brazing machines?
Training: Operators should be trained in the safe use of induction brazing equipment.
Protective Gear: Use appropriate personal protective equipment (PPE), such as gloves and safety glasses.
Ventilation: Ensure proper ventilation to avoid inhaling fumes that may be released during the brazing process.
Equipment Maintenance: Regularly inspect and maintain equipment to prevent malfunctions.
Fire Safety: Since induction brazing involves high temperatures, proper fire safety measures should be in place.

 
Company Profile

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