Mining reducer test bench
Product profile:
The mining reducer test bench is a test device for detecting the performance indicators of the whole machine of the mining reducer. This device tests various performance parameters of the reducer, including: the input torque, speed, and power of the reducer, the output torque, speed, and power, efficiency, temperature rise, vibration noise, etc. This test bench can meet the performance testing of various types of reducers, and provide accurate parameter indicators for evaluating the manufacturing, maintenance, and on-site application of the reducer.
Reference standards:
- JB/T 12808-2016 Mine heavy-duty planetary gear reducer
- JB/T9050.3-1999 Loading test method of cylindrical gear reducer
- GB 755-2008 Rating and performance of rotating electrical machines
- GB 50150 Standard for handover test of electrical equipment installation engineering
- GB/T 50055-93 General specification for distribution design of electric equipment
- GB9061-85 for mechanical manufacturing systems
- GB5226-85 for electrical systems
Basic parameters:
Basic range and accuracy:
Recommended driving power range: 0~2000KW power level, supporting customization of other power, speed, and torque levels;
Driving speed measurement range: 0~3000r/min;
Driving torque measurement range: 0~12730N.m;
Product features:
01 Modular function
All bench frames are constructed using functional modules, and the bench frame combination is built in a back-to-back mode. The modules are combined in the form of modules and concentrated in one test system. Customers can add or remove test modules according to the different test objects.
02 Advanced measurement methods
It adopts an advanced real-time measurement and control system, including input electrical parameter testing, speed and torque testing, etc. The torque and speed sampling rate is as high as 1000Hz, which meets the requirements of high accuracy and fast response of the test system, and provides transient data and characteristic value data, which is convenient for the software to conduct a comprehensive analysis of the data during the test process in the later stage.
03 Complete test items
According to the test requirements specified in the national standard, the test items can be increased or decreased according to the configuration module, which can meet the test items of various types of tests.
04 Drive system
The asynchronous motor is used as the system drive input, which improves the dynamic response characteristics of the system's torque and speed, and provides the measurement range and accuracy, and enhances the driving performance (forward/reverse). It shortens the response time of the load, and can achieve loading of any load curve, which highly simulates the real-time operating conditions of the gearbox.
05 Loading system
The asynchronous motor is used as the system loading. According to the characteristics of the tested piece, the high-precision torque and speed sensors are used to improve the data dynamic response rate. The system loading adopts the vector/DTC mode to achieve the high-speed dynamic loading characteristics as required, thereby highly simulating the real-time operating conditions of the gearbox output.
06 Humanized design
Using a professional gearbox test bench, the fixture has a quick clamping function, and it is convenient to load and unload, and can adapt to the installation of different gearboxes. The system operation is recommended to use a vertical cabinet + computer desk control mode to complete the layout of all test operations in one position.
07 Customized test software
The test system test software developed by a professional software R&D team categorizes the software interface and process according to the test items required by the national standard, reduces repeated tests, and greatly improves the work efficiency of the test personnel. It has functions such as real-time curve drawing, transient value capture, trend curve drawing and analysis, multi-parameter combination display, qualified judgment, report export, etc.
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